雙組份打膠機的操作步驟說明
雙組份打膠機是生產(chǎn)中空、幕墻玻璃的專用設備，可一次完成二道密封中A、B組份混合與涂膠。適用配比精度高的膠種，滿足玻璃深加工企業(yè)率、高合格率流水線作業(yè)的生產(chǎn)需求，是大規(guī)模生產(chǎn)好中空玻璃及玻璃幕墻產(chǎn)品的一種理想的配套設備。接下來小編簡單介紹一下雙組份打膠機的操作步驟：
The two-component gluing machine is a special equipment for the production of hollow and curtain wall glass, which can complete the mixing and gluing of a and B components in the secondary seal at one time. It is an ideal matching equipment for large-scale production of insulating glass and glass curtain wall products. Next, I will briefly introduce the operation steps of the two-component gluing machine
1、接通氣源：源接通，調(diào)節(jié)減壓閥0.4~0.6Mpa，檢查系統(tǒng)有無漏氣現(xiàn)象。然后試運行以下動作：（1）A泵提升；（2）A泵充氣；（3）B泵提升；（4）B泵充氣。注意：提升氣缸提升時，如果兩氣缸不同步，請下降原點后重新操作。
1. Connect the air source: connect the source, adjust the pressure reducing valve to 0.4 ~ 0.6MPa, and check whether there is air leakage in the system. Then test run the following actions: (1) pump a is lifted; (2) pump a is inflated; (3) pump B is lifted; (4) pump B is inflated. Note: when lifting the lifting cylinder, if the two cylinders are not synchronized, please lower to the original point and then operate again.
2、將A、B組份膠桶就位，并與A、B膠泵的軸線對中。 以A組份為例： 1)操作手動轉(zhuǎn)閥，將A泵提升，提升過程中觀察各管路有無拉伸過緊處。 2)將膠桶放置在A泵壓膠盤下，開啟膠桶，將其中塑料袋外翻桶外，膠面塑料片取出。 3)使A泵壓盤緩慢下降，壓盤入桶時應使其與桶口對準，將壓膠盤排氣口打開，直到壓盤接觸膠面。待壓盤內(nèi)氣體全部排放完并有少量膠從排氣口溢出時，即可關閉排氣閥。（提升開關保持下壓狀態(tài)） 4)開機試打膠：將主泵氣源開關打開，按下膠槍開關，直A泵里空氣排凈槍口處出膠連續(xù)時停止。 用同樣的方法操作B泵。
2. Put component A and component B in place and align with the axis of a and B glue pump. Take component A as an example: 1) operate the manual rotary valve to lift the pump a to the maximum, and observe whether there is over tension in each pipeline during the lifting process. 2) Place the rubber barrel under the pressure plate of pump a, open the barrel, turn the plastic bag out of the barrel, and take out the plastic sheet on the plastic surface. 3) Lower the pressure plate of pump a slowly, align the pressure plate with the barrel mouth when entering the barrel, and open the exhaust port of the pressure plate until the pressure plate contacts the rubber surface. When the gas in the pressure plate is completely discharged and a small amount of glue overflows from the exhaust port, the exhaust valve can be closed. (the lifting switch is kept in the down pressure state) 4) start up and try to apply glue: turn on the air source switch of the main pump and press the glue gun switch until the air in pump a is exhausted completely, and the glue is continuously discharged from the muzzle. Operate pump B in the same way.
3、打膠操作：1)松開比例杠桿上的比例泵鎖緊螺釘，將比例泵內(nèi)外調(diào)整所需比例。只有當A膠和B膠的配比達到正常值時，才可進行下面的操作。 2)置選擇旋鈕于A、B泵開，將膠槍出口對準兩片玻璃的中縫，打開膠槍開關，以適當速度平穩(wěn)地移動膠槍使玻璃槽內(nèi)的雙組份膠填滿充實為佳。打膠結(jié)束時關閉膠槍。
3. Glue operation: 1) loosen the locking screw of the proportional pump on the proportional lever, and adjust the internal and external of the proportional pump to the required proportion. Only when the ratio of glue a and glue B reaches the normal value, the following operation can be carried out. 2) Set the selection knob on pump a and pump B, align the glue gun outlet with the middle seam of the two pieces of glass, turn on the glue gun switch, and move the glue gun steadily at an appropriate speed to fill up the two-component glue in the glass tank. Close the glue gun at the end of gluing.
4、更換膠桶：1）當膠桶內(nèi)的膠用完時，應立即關閉A、B開關，停止打膠。 2）打開A（或B）膠泵充氣開關，選擇A（或B）膠泵提升機構(gòu)為上升位置，點動旋鈕使壓盤慢慢提起，此時應注意：膠桶盡量不要離開底盤，直壓盤完全脫離膠桶時關閉A（或B）膠泵的充氣開關。 3）撤出空桶，將新膠桶置于工作位置，重復第2、3、項操作。 1、膠槍：因雙組份膠是由兩種膠混合而成的，其凝固速度與環(huán)境溫度和A、B膠的比例有關，混合后的膠一般在20分鐘之內(nèi)就會反應固化。所以，當設備在正常打膠后，20分鐘之內(nèi)不使用就須將混合后的膠沖洗出來，以免堵塞混膠器和膠槍。 具體操作：將B泵關閉，打開B膠回流開關然后打開膠槍，膠條為白色即可。
4. Replace the rubber barrel: 1) when the glue in the rubber barrel is used up, the A and B switches should be turned off immediately to stop the glue application. 2) Turn on the inflation switch of a (or b) rubber pump, select the lifting mechanism of a (or b) rubber pump as the rising position, jog the knob to slowly lift the pressure plate. At this time, it should be noted that the rubber barrel should not leave the chassis as far as possible, until the pressure plate is completely separated from the rubber barrel, turn off the inflation switch of a (or b) rubber pump. 3) Withdraw the empty barrel, put the new rubber barrel in the working position, and repeat operations 2,3. 1. Glue gun: because the two-component glue is made by mixing two kinds of glue, its solidification speed is related to the ambient temperature and the ratio of glue a and B. the mixed glue will react and solidify within 20 minutes. Therefore, when the equipment is not used within 20 minutes after normal glue application, the mixed glue must be washed out to avoid blocking the glue mixer and glue gun. Specific operation: turn off pump B, turn on the return switch of adhesive B, and then turn on the glue gun until the adhesive strip is white.
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